Robust Process Development and Scientific Molding

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  • Publisher : Carl Hanser Verlag GmbH Co KG
  • Release : 16 January 2017
  • ISBN : 9781569905876
  • Page : 390 pages
  • Rating : 5/5 from 1 voters

Robust Process Development and Scientific Molding Book PDF summary

The book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections and is described as the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided. The concept of Design of Experiments (DOEs) for and in injection molding is explained, providing an insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described. Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately. The second edition includes a completely new chapter on Quality Concepts, as well as much additional material throughout the book, covering fountain flow, factors affecting post mold shrinkage, and factor selections for DOEs. There are also further explanations on several topics, such as in-mold rheology curves, cavity imbalances, intensification ratios, gate seal studies, holding time optimization of hot runner molds, valve gated molds, and parts with large gates. A troubleshooting guide for common molded defects is also provided.

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Robust Process Development and Scientific Molding

Robust Process Development and Scientific Molding
  • Author : Suhas Kulkarni
  • Publisher : Carl Hanser Verlag GmbH Co KG
  • Release Date : 2017-01-16
  • ISBN : 9781569905876
DOWNLOAD BOOKRobust Process Development and Scientific Molding

The book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections and is described as the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are

Robust Process Development and Scientific Molding (Second Edition).

Robust Process Development and Scientific Molding (Second Edition).
  • Author : Anonim
  • Publisher : Unknown
  • Release Date : 2015
  • ISBN : 1523111860
DOWNLOAD BOOKRobust Process Development and Scientific Molding (Second Edition).

Plastic Part Design for Injection Molding

Plastic Part Design for Injection Molding
  • Author : Robert A. Malloy
  • Publisher : Carl Hanser Verlag GmbH Co KG
  • Release Date : 2012-11-12
  • ISBN : 9783446433748
DOWNLOAD BOOKPlastic Part Design for Injection Molding

The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs. Contents: Introduction to Materials. Manufacturing Considerations for Injection Molded Parts. The Design Process and Material Selection. Structural Design

A Practical Approach to Scientific Molding

A Practical Approach to Scientific Molding
  • Author : Gary F. Schiller
  • Publisher : Carl Hanser Verlag GmbH Co KG
  • Release Date : 2018-04-09
  • ISBN : 9781569906880
DOWNLOAD BOOKA Practical Approach to Scientific Molding

This easy-to-understand guide provides the necessary information to implement a scientific molding program. It is a hands-on reference for people on the molding floor, including those previously lacking theoretical background or formal education. The book covers how the injection molding machine prepares the plastic and understanding of plastic flow. The functions of the main machine components are explained and understanding of correct procedures and testing is developed. Each step of the process is clearly explained in a step-by-step manner, and

Injection Molding Handbook

Injection Molding Handbook
  • Author : D.V. Rosato,Marlene G. Rosato
  • Publisher : Springer Science & Business Media
  • Release Date : 2012-12-06
  • ISBN : 9781461545972
DOWNLOAD BOOKInjection Molding Handbook

This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more

Computer Modeling for Injection Molding

Computer Modeling for Injection Molding
  • Author : Huamin Zhou
  • Publisher : John Wiley & Sons
  • Release Date : 2013-03-04
  • ISBN : 9780470602997
DOWNLOAD BOOKComputer Modeling for Injection Molding

This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding.

Advanced Injection Molding Technologies

Advanced Injection Molding Technologies
  • Author : Shia-Chung Chen,Lih-Sheng Turng
  • Publisher : Carl Hanser Verlag GmbH Co KG
  • Release Date : 2019-05-06
  • ISBN : 9781569906040
DOWNLOAD BOOKAdvanced Injection Molding Technologies

This book covers the most recent and important developments in advanced injection molding technologies, such as intelligent process control; technology innovations and computer simulation for emerging special injection molding processes like microinjection molding, microcellular injection molding, water-assisted foaming, water-assisted injection molding, and variable mold temperature technologies; conductive polymer foams and composites; injection molding of optical products; and an automated mold design navigation system with integrated knowledge management capability. It is intended to be used as a textbook for both introductory

Unit Manufacturing Processes

Unit Manufacturing Processes
  • Author : National Research Council,Division on Engineering and Physical Sciences,Board on Manufacturing and Engineering Design,Commission on Engineering and Technical Systems,Unit Manufacturing Process Research Committee
  • Publisher : National Academies Press
  • Release Date : 1995-01-03
  • ISBN : 0309176670
DOWNLOAD BOOKUnit Manufacturing Processes

Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing

Injection Molding Advanced Troubleshooting Guide

Injection Molding Advanced Troubleshooting Guide
  • Author : Randy Kerkstra,Steve Brammer
  • Publisher : Carl Hanser Verlag GmbH Co KG
  • Release Date : 2021-04-06
  • ISBN : 9781569908365
DOWNLOAD BOOKInjection Molding Advanced Troubleshooting Guide

This highly practical troubleshooting guide solves injection molding problems systematically and quickly. The rigorous but user-friendly approach employs the authors’ proven »STOP« methodology, considering molding process, mold, machine, and material (4M’s) as possible sources of part defects. Importantly, the interaction between tooling, processing, and material is emphasized, allowing successful resolution of difficult problems where »by-the-books« approaches fail. Starting from troubleshooting methodology and tools, there is a focused discussion of key areas impacting troubleshooting, in particular the 4M’s, followed

Injection Mold Design Engineering

Injection Mold Design Engineering
  • Author : David O. Kazmer
  • Publisher : Carl Hanser Verlag GmbH Co KG
  • Release Date : 2016-06-06
  • ISBN : 9781569906651
DOWNLOAD BOOKInjection Mold Design Engineering

This book provides a structured methodology and scientific basis for engineering injection molds. The topics are presented in a top-down manner, beginning with introductory definitions and the big picture before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to real-world product design applications. It will help students and practitioners to understand the inner workings of injection molds and encourage them to think outside the box in

Design of Experiments for Chemical, Pharmaceutical, Food, and Industrial Applications

Design of Experiments for Chemical, Pharmaceutical, Food, and Industrial Applications
  • Author : Carrillo-Cedillo, Eugenia Gabriela,Rodríguez-Avila, José Antonio,Arredondo-Soto, Karina Cecilia,Cornejo-Bravo, José Manuel
  • Publisher : IGI Global
  • Release Date : 2019-12-13
  • ISBN : 9781799815204
DOWNLOAD BOOKDesign of Experiments for Chemical, Pharmaceutical, Food, and Industrial Applications

Statistics is a key characteristic that assists a wide variety of professions including business, government, and factual sciences. Companies need data calculation to make informed decisions that help maintain their relevance. Design of experiments (DOE) is a set of active techniques that provides a more efficient approach for industries to test their processes and form effective conclusions. Experimental design can be implemented into multiple professions, and it is a necessity to promote applicable research on this up-and-coming method. Design of

Robust Plastic Product Design: A Holistic Approach

Robust Plastic Product Design: A Holistic Approach
  • Author : Vikram Bhargava
  • Publisher : Carl Hanser Verlag GmbH Co KG
  • Release Date : 2017-12-11
  • ISBN : 9781569905814
DOWNLOAD BOOKRobust Plastic Product Design: A Holistic Approach

Tooling, molding, secondary operations, material selection, evaluation and testing, design, project management, costing, value engineering, international supplier management and enhancement, and more: this book provides a broad insight from the author’s over 40 years of experience in the plastics industry. Aimed at both technical and non-technical personnel involved with plastic product design and manufacturing, this book shows how having the big picture leads to effective solutions and high-quality products. Numerous case studies of product failures exemplify the key concepts. The

Polymer Science and Engineering

Polymer Science and Engineering
  • Author : National Research Council,Division on Engineering and Physical Sciences,Commission on Physical Sciences, Mathematics, and Applications,Committee on Polymer Science and Engineering
  • Publisher : National Academies Press
  • Release Date : 1994-01-01
  • ISBN : 9780309049986
DOWNLOAD BOOKPolymer Science and Engineering

Polymers are used in everything from nylon stockings to commercial aircraft to artificial heart valves, and they have a key role in addressing international competitiveness and other national issues. Polymer Science and Engineering explores the universe of polymers, describing their properties and wide-ranging potential, and presents the state of the science, with a hard look at downward trends in research support. Leading experts offer findings, recommendations, and research directions. Lively vignettes provide snapshots of polymers in everyday applications. The volume

Magnesium Injection Molding

Magnesium Injection Molding
  • Author : Frank Czerwinski
  • Publisher : Springer Science & Business Media
  • Release Date : 2007-12-07
  • ISBN : 9780387725284
DOWNLOAD BOOKMagnesium Injection Molding

The objective of this book, being the first one on magnesium injection molding, is to treat both the scientific background and the technological aspects as they are understood at present. All aspects of material development, manufacturing and engineering are covered. The book provides a single source of information covering the interdisciplinary field of net shape forming of magnesium alloys. It reflects a unique blend of science and industrial practice.

Structural Composite Materials

Structural Composite Materials
  • Author : F. C. Campbell
  • Publisher : ASM International
  • Release Date : 2010
  • ISBN : 9781615031405
DOWNLOAD BOOKStructural Composite Materials

This book deals with all aspects of advanced composite materials; what they are, where they are used, how they are made, their properties, how they are designed and analyzed, and how they perform in-service. It covers both continuous and discontinuous fiber composites fabricated from polymer, metal, and ceramic matrices, with an emphasis on continuous fiber polymer matrix composites.